Laser cutting machines are incredibly fast and accurate computer-controlled cutting machines, providing a myriad of advantages to a wide range of fabricators who cut metal plate, sheet as well as pipe. In many cases, these are your best option. In some cases, especially with regards to cutting and fabricating pipe, plasma may be the better option. In this post, we are going to explore the advantages of laser cutting on the whole, and also regarding pipe. We’ll in addition provide a response where laser cutting process still makes plenty of sense, detail a number of its boundaries, and offer a case for purchasing pipe cutting machine, and why it could be your better option. Armed with the details, you could make an improved-informed decision.
A laser is actually a source of electromagnetic radiation that emits light inside an almost parallel beam. The concentration of the beam is so large it melts and vaporizes material, to ensure very narrow and precise cuts result. This is particularly beneficial when cutting thinner gage flat plate metal and sheet. Laser pipe cutting machines can also be equipped with computer-controlled programming that determines how and where the interface is integrated with all the material. While laser pipe cutting machines often provide wonderful benefits, they have got their limitations:
Good reasons to consider laser cutting machines for plate, sheet as well as pipe?
Laser cutting is certainly a accurate cutting technique.
Limited chance of material deformation due to the small heat-affected zone.
Laser cutting is an extremely fast and also productive cutting process.
Laser cutting machines are computer-controlled machines by using a advanced level of automation, which limit the necessity for operator interface – unmanned systems.
Laser cutting accuracy and precision produce very narrow kerf, providing closer nesting of parts, leading to minimum material waste.
Laser cutting machines cut without generating noxious fumes.
Which fabrication work makes laser cutting meeting its boundaries?
While laser cutting machines may give a fast, versatile and accurate approach to cut pipe, flat plate and sheet, you can find limitations:
Laser cutting is typically used for thinner materials, although some machine configurations can cut pipes around 32 mm thickness.
Laser cutting is usually useful for cutting without bevels. Consequently, many large wire strippers either do not possess bevel cutting capabilities or perhaps the capability will not be a primary focus.
Laser cutting machines are incredibly expensive, making the investment sufficient in order that running only one production shift is not nearly enough for fabricators to realize a speedy return of investment (ROI).
Laser cutting machines are becoming a lot more common and there are other and more job shops with laser cutting machines in almost any given manufacturing area. Consequently, the market has become more competitive, resulting in lower outsourcing costs, which in-turn makes the return on any purchase investment much more challenging to pay back.
Laser cutting machine prices are relatively high due to following:
High costs to purchase the tape binding machine.
Higher energy consumption.
Higher operating costs.
While productivity 04dexspky thinner materials can be extremely high, laser cutting becomes less effective since the material thickness increases.
Laser cutting machinery typically requires personnel using a higher level of technical and professional capability to perform maintenance work that is typically more complicated.
Laser cutting technology is most effective when you need extremely fast and accurate plate and sheet cutting, or maybe if you cut and fabricate thin-walled pipe material. If you need to cut pipes with larger wall thicknesses and wish to take advantage of a reduced priced automation solution, then plasma pipe cutting machines provide a more cost-effective alternative and solution.
Plasma pipe cutting machinery, including our TCL400 Tube Cutting Line, provides a fast, accurate and less expensive alternative than laser pipe cutting machinery. Beveling is really a primary feature and focus. By integrating the latest advances in high-definition plasma, accuracy is significantly improved. Finally, with respect to plasma smoke, HGG plasma machine installations add a system that captures and safely eliminates noxious fumes.